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Evacuated Tube Collector Technology |
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Evacuated Tube Panels 
Heat pipe evacuated tube collectors contain a copper heat pipe, which is attached an absorber plate, inside a vacuum sealed solar tube. The heat pipe is hollow and the space inside is also evacuated. Inside the heat pipe is a small quantity of liquid, such as alcohol or purified water plus special additives. The vacuum enables the liquid to boil lower temperatures than it would at normal atmospheric pressure. When sunlight falls the surface of the absorber, the liquid in the heat tube quickly turns to hot vapor and rises to the top of the pipe. Water or glycol, flows through a manifold and picks up the heat when the fluid in the heat pipe condenses and flows back down the tube. The process then repeats.
Since there is a "dry" connection between the absorber and the header, installation is much easier than with direct flow collectors. Individual tubes can also be exchanged without emptying the entire system of its fluid.
Heat pipe collectors must be mounted with a minimum tilt angle of around 25° in order for the internal fluid of the heat pipe to return to the hot absorber.  Heat pipes might seem like a new concept, but you are probably using them everyday and don't even know it. Laptop computers often using small heat pipes to conduct heat away from the CPU, and air-conditioning system commonly use heat pipes for heat conduction. The principle behind heat pipe's operation is actually very simple.
Structure and Principle The heat pipe is hollow with the space inside evacuated, much the same as the solar tube. In this case insulation is not the goal, but rather to alter the state of the liquid inside. Inside the heat pipe is a small quantity of purified water and some special additives. At sea level water boils at 100oC (212oF), but if you climb to the top of a mountain the boiling temperature will be less that 100oC (212oF). This is due to the difference in air pressure.
Based on this principle of water boiling at a lower temperature with decreased air pressure, by evacuating the heat pipe, we can achieve the same result. The heat pipes used in evacuated tube solar collectors have a boiling point of only 30oC (86oF). So when the heat pipe is heated above 30oC (86oF) the water vaporizes. This va pour rapidly rises to the top of the heat pipe transferring heat. As the heat is lost at the condenser (top), the va pour condenses to form a liquid (water) and returns to the bottom of the heat pipe to once again repeat the process.
At room temperature the water forms a small ball, much like mercury does when poured out on a flat surface at room temperature. When the heat pipe is shaken, the ball of water can be heard rattling inside. Although it is just water, it sounds like a piece of metal rattling inside.
This explanation makes heat pipes sound very simple. A hollow copper pipe with a little bit of water inside, and the air sucked out! Correct, but in order to achieve this result more than 20 manufacturing procedures are required and with strict quality control. Quality Control Material quality and cleaning is extremely important to the creation of a good quality heat pipe. If there are any impurities inside the heat pipe it will effect the performance. The purity of the copper itself must also be very high, containing only trace amounts of oxygen and other elements. If the copper contains too much oxygen or other elements, they will leach out into the vacuum forming a pocket of air in the top of the heat pipe. This has the effect of moving the heat pipe's hottest point (of the heat condenser end) downward away from the condenser. This is obviously detrimental to performance, hence the need to use only very high purity copper.
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| The heat pipes comprise of two copper components, the shaft and the condenser. Prior to evacuation, the condenser is brazed to the shaft. Note that the condenser has a much larger diameter than the shaft, this is to provide a large surface area over which heat transfer to the header can occur. The copper used is oxygen free copper, thus ensuring excellent life span and performance.
Each heat pipe is tested for heat transfer performance and exposed to 250oC (482oF) temperatures prior to being approved for use. For this reason the copper heat pipes are relatively soft. Heat pipes that are very stiff have not been exposed to such stringent quality testing, and may form an air pocket in the top over time, thus greatly reducing heat transfer performance. Freeze Protection Even though the heat pipe is a vacuum and the boiling point has been reduced to only 25-30oC (86oF), the freezing point is still the same as water at sea level, 0oC (32oF). Because the heat pipe is located within the evacuated glass tube, brief overnight temperatures as low as -20oC (14oF) will not cause the heat pipe to freeze. Plain water heat pipes will be damaged by repeated freezing.
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Solar Thermal Explained |
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Solar Water Heating  Nearly 300 homes in this San Diego development have solar water heating systems, and some have solar electric systems. One of the most cost-effective ways to include renewable technologies into a building is by incorporating solar hot water. A typical residential solar water-heating system reduces the need for conventional water heating by about two-thirds. It minimizes the expense of electricity or fossil fuel to heat the water and reduces the associated environmental impacts. Solar Water Heating for Buildings Most solar water-heating systems for buildings have two main parts: (1) a solar collector and (2) a storage tank. Solar water heaters use the sun to heat either water or a heat-transfer fluid in the collector. Heated water is then held in the storage tank ready for use, with a conventional system providing additional heating as necessary. The tank can be a modified standard water heater, but it is usually larger and very well insulated. Solar water heating systems can be either active or passive, but the most common are active systems. Active solar water heaters Active solar water heaters rely on electric pumps, and controllers to circulate water, or other heat-transfer fluids through the collectors. These are the three types of active solar water-heating systems: -
Direct-circulation systems use pumps to circulate pressurized potable water directly through the collectors. These systems are appropriate in areas that do not freeze for long periods and do not have hard or acidic water. These systems are not approved by the Solar Rating & Certification Corporation (SRCC) if they use recirculation freeze protection (circulating warm tank water during freeze conditions) because that requires electrical power for the protection to be effective. -
Indirect-circulation systems pump heat-transfer fluids through collectors. Heat exchangers transfer the heat from the fluid to the potable water. Some indirect systems have "overheat protection," which is a means to protect the collector and the glycol fluid from becoming super-heated when the load is low and the intensity of incoming solar radiation is high. The two most common indirect systems are: -
Antifreeze. The heat transfer fluid is usually a glycol-water mixture with the glycol concentration depending on the expected minimum temperature. The glycol is usually food-grade propylene glycol because it is non-toxic. -
Drainback systems, a type of indirect system, use pumps to circulate water through the collectors. The water in the collector loop drains into a reservoir tank when the pumps stop. This makes drainback systems a good choice in colder climates. Drainback systems must be carefully installed to assure that the piping always slopes downward, so that the water will completely drain from the piping. This can be difficult to achieve in some circumstances.
Passive solar water heaters Passive solar water heaters rely on gravity and the tendency for water to naturally circulate as it is heated. Because they contain no electrical components, passive systems are generally more reliable, easier to maintain, and possibly have a longer work life than active systems. The two most popular types of passive systems are: -
Integral-collector storage systems consist of one or more storage tanks placed in an insulated box with a glazed side facing the sun. These solar collectors are suited for areas where temperatures rarely go below freezing. They are also good in households with significant daytime and evening hot-water needs; but they do not work well in households with predominantly morning draws because they lose most of the collected energy overnight. - Thermosyphon systems are an economical and reliable choice, especially in new homes. These systems rely on the natural convection of warm water rising to circulate water through the collectors and to the tank (located above the collector). As water in the solar collector heats, it becomes lighter and rises naturally into the tank above. Meanwhile, the cooler water flows down the pipes to the bottom of the collector, enhancing the circulation. Some manufacturers place the storage tank in the house's attic, concealing it from view. Indirect thermosyphons (that use a glycol fluid in the collector loop) can be installed in freeze-prone climates if the piping in the unconditioned space is adequately protected. Learn more about freeze-protected piping and research being conducted at the National Renewable Energy Laboratory.
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